**Procedure for identification, control, correction and prevention of nonconformities** ===Header=== ^Name^Unique ID^ Edition/Date of Edition ^ |Procedure for identification, control, correction and prevention of nonconformities|nchsls:c:general:document:02|(1) 03-01-2014| ^Preparing authority^Approving authority^Review period^ |All teaching staff|Quality Manager|1 year |**Printed copy of this document is considered uncontrolled.** It should be compared with controlled electronic copy before use| ======Processes requiring this procedure====== The procedure is required to carry out quality control process. ======Purpose====== It ensures that nonconformity in each laboratory process is identified, controlled, corrected and prevented, therby reducing need for risk management. ======Scope====== All laboratory processes come under the scope of this procedure ======Policy of Risk Management====== - {{ :nchsls:c:general:document:process_chart_with_risk_management-1.ppt |}} ======Users of the procedure====== Any personnel of the laboratory involved with any process need to use this procedure. ======Procedure======= =====Step 0: Imagine (Risk management)===== *Risk is a potential NC. It has two components. *Amount of effect on quality objectives *Probability of its occurrence in current state of the laboratory *For various processes identify risks. *Put it under appropriate risk matrix as shown in table below ^ Risk Matrix ||||||||||| | |**Effects**|||||||||| | |1|2|3|4|5|6|7|8|9|10| |**Probability**| | | | | | | | | | |1| | | | | | | | | | | |2| | | | | | | | | | | |3| | | | | | | | | | | |4| | | | | | | | | | | |5| | | | | | | | | | | |6| | | | | | | | | | | |7| | | | | | | | | | | |8| | | | | | | | | | | |9| | | | | | | | | | | |10| | | | | | | | | | | |**Effects**\\ 0=Not much effect on quality objectives \\ 10=Major effects on quality objectives\\ **Probability**\\ 0=unlikely\\ 10=Very likely||||||||||| ***Act** to prevent highly probable risk with major effects on the quality objectives ***Develop plan to control and correct** moderately probable risk with moderate effects on the quality objectives ***Accept** less probable risk with minor effects on the quality objectives =====Step 1: Identify===== Any personnel can identify nonconformity\\ The person is called **First information personnel** ^Common(but not the only) sources of identifying nonconformity^ |internal quality control| |interlaboratory comparisons| |internal audit| |external audit| |feedback from laboratory personnel and users of the laboratory| |instrument calibrations| |checking of consumable materials| |reporting and certificate checking| |laboratory management reviews| =====Step 2: Inform===== each nonconformity is informed to authorized signatory who is responsible for coordinating step-3. =====Step 3: Take Actions===== Authorized signatory, if required with help of other personnel, notes down properties of nonconformity; plans, implements, reviews and records actions as follows. ^Common Properties of Nonconformity Record^Common possible values^ |Source|See above| |First information personnel|Name| |Process affected|preanalytical, analytical etc.| |Quality manual section/subsection affected|5.2,5.3 etc.| |Extent|Major, Minor| |Clinician informed(immediate control)|Yes,No, Why| |Examination stopped being reported/performed(immediate control) and resumed|Name of examination and description| |Reports recalled/identified as null-and-void(immediate control)|List of reports| |summary, cause analysis, possibility for recurrance|Description, 5 Whys, Fishbone| |Planning, implementation and review of Corrective actions|Description| |Planning, implementation and review of Preventive actions|Description| |Other details|Description| =====Records===== ^Record^Maintained at^Storage period^ |Nonconformity Record|Laboratory director level and Department/Section Level|2 years| |Risk Management Record|Laboratory director level and Department/Section Level|2 years|